Helix Charter High School2000200120022003captured Oct 22, 2003
 
Building a Miniature Car
Brian Eyler, Class of 2002

Documentation
Senior Board Documentation
Project Justification
Costs

Completion Dates


 

 

 
 
 
 
 
 
 
 
 

Abstract
For my senior project I plan on building a miniature car. The building of my car will consist of one 5-horse power engine, a 4 foot by 3 foot body mold made from fiberglass and mounted on a welded mild steel tubing frame. This car will have an electric starter on it. Additionally I will be sanding, priming and painting the car's body. My consultant will be Bob Eyler, the owner of a business that sells kit cars. The construction of the car will take place in the garage of Bob Eyler's residence.

Learning Steps
1. I will need to learn how to sketch out plans for the car mold.
2. I will need to learn how to make a jig, cut and weld a car frame.
3. I will need to learn how to make a fiberglass mold of the car.
4. I will need to learn how to set the gearing for the car.
5. I will need to learn how to mount and prep a 5-horse power engine.
6. I will need to learn how to paint like a professional.
7. I will need to learn how to plan my work out so this project will run as smoothly as possible.

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Project Steps
1. Contact Bob Eyler to gain permission for the construction of car 20 min.
2. Plan out what we are going to build. 4 hrs.
3. Sketch out plans. 3 hrs.
4. Obtain parts and materials needed for the construction of the car 5 hrs.
5. Make a jig, then cut and weld the frame. 18 hrs.
6. Mold the Body using by using fiberglass 25 hrs.
7. Put the wheels and tires together. 2 hrs.
8. Mount and prep engine. 6 hrs.
9. Set up front and rear (alignment) 3 hrs.
10. Mount Body 8 hrs.
11. Mount components such as brakes and throttle. 4 hrs.
12. Sand and primer, then paint car. 30 hrs.
Total Hours
108 hrs.